I contemplated purchasing custom cabinet doors for my hallway cabinets just like the replacement doors i purchased for my kitchen.
Make your own cabinet doors.
Figuring the length of the rails is more complicated.
Take the height of the door you want and add 1 8 in.
A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet.
You can pick any width you want for your cabinet door rails and stiles.
Use a table saw blade to cut a 1 x 2 x 8 1 inch deep and 3 8 inch wide cut 2 boards with the board being vertical.
Start by ripping two side pieces to the.
To save money i bought a 4 x 8 foot sheet of mdf board from lowe s for approximately 37 00.
Cost per door is around 20 you can get about 6 center panels from each sheet of plywood.
Cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction.
The exact measurement of each piece depends on the final size of the cabinet door and the final method of building your cabinet doors.
Next you will use the router to create a groove around the perimeter of the inside of the cabinet doors for the panel to sit inside.
For a base cabinet less than 4 wide you can cut all the parts except the back and toekick from one 3 4 4 8 sheet of plywood or mdf.
Figuring the length of the stiles is easy.
Cut 2 rails the width of the cabinet doors minus 2x the width of the boards 1 3 boards are typically 2 1 2 but it is always a good idea to double check.
But the last order i placed took about six weeks to get here and i didn t want to wait that long.
Make a list of the parts of your diy shaker cabinet doors before you begin.
To make trim for one cabinet door.
I typically use 1 3 boards for mine so they are 2 1 2 wide.
Begin assembly of the door.
Simply sand and stain or paint your shaker cabinet door add some awesome cabinet handles and hinges and you are good to go.
We had the employees at lowe s cut the mdf board into 9 pieces using the measurements we gave them for each cabinet window seat door.
Then set the table saw blade to cut 3 8 inch deep and 1 2 inch wide cut the same 2 boards while they are laying flat.
So i decided to make my own diy cabinet doors this time.
Ordinarily this will be the width of a table saw blade.
4 upper cabinet doors 1 lower cabinet door and 4 window seat doors.
I needed to make 9 cabinet doors.
Plywood thicknesses vary though so make certain your material thickness measures a true 3 4 or adjust your part dimensions to achieve the final cabinet width.
Make a no fuss case using your tablesaw.